China Best Sales Farm Center CZPT Sprinkler Irrigation System Greenhouse System Special Gear Box Gearbox for Valley Pivots Replacement gearbox assembly

Product Description

Input and output bearings: American made and case hardened; Industrys highest load rating for longer life

Gearbox housing: More material in high-stress areas to handle extreme operating conditions
Bronze bull gear option: Provides additional load capabilities with hardened steel worm for extreme operating conditions or extended life under less severe conditions

Large-capacity rubber diaphragm: Expands with heat and pressure to minimize water condensation.
Input and output bearings: American made and case hardened to provide the highest quality and highest load rating available in the industry.
Worm gear: High-strength ductile iron provides significantly longer wear life than steel when combined with a cast iron bull gear.
Tooth design: Industry exclusive 25° tooth angle provides 40% longer life and better reliability in tough conditions compared to normal 14 1/2° tooth designs.
Largest bull gear neck and keyway: For strength in critical load-bearing area.
Expansion chamber: Cap made of corrosion-resistant cast aluminum; rubber diaphragm allows oil to expand and contract during operation. Vented cap prevents pressure buildup and prevents seals from leaking.
Threaded endcap: Allows accurate bearing preload to increase bearing life.
50:1 gear ratio: Fully recessed tooth design keeps oil between engaged gears.
Bull gear: High-strength cast iron provides the highest load capacity and longest life in the industry. Optional bronze gear is available for extreme conditions.
Multi-viscosity gearbox oil: Exceeds 85w140 GL5 oil for long gear wear under extreme load conditions.

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irrigation gearbox

Ensuring Durability of Irrigation Gearboxes in Outdoor Environments

Manufacturers take several measures to ensure the durability of irrigation gearboxes in outdoor environments:

  • Weather-Resistant Materials: Manufacturers use materials that are resistant to outdoor conditions, such as corrosion-resistant alloys and coatings to protect against moisture, UV radiation, and other environmental factors.
  • Sealing and Enclosures: Irrigation gearboxes are often equipped with sealed enclosures to prevent dust, dirt, and water from entering the gearbox housing. This helps to maintain smooth operation and prevents damage to internal components.
  • Gasket and O-Ring Seals: Gaskets and O-ring seals are used to create a tight seal between different components, preventing water and contaminants from entering critical areas.
  • IP Ratings: Manufacturers design irrigation gearboxes with specific Ingress Protection (IP) ratings that indicate their resistance to water and dust. Higher IP ratings indicate better protection against outdoor elements.
  • Proper Lubrication: Lubrication is crucial for preventing corrosion and ensuring smooth gear operation. Manufacturers select lubricants suitable for outdoor conditions and provide recommendations for regular maintenance.
  • Robust Design: Gearboxes are designed to withstand the mechanical stresses associated with irrigation systems. Reinforced housing, high-quality bearings, and precision manufacturing contribute to their durability.
  • Testing and Certification: Manufacturers subject irrigation gearboxes to rigorous testing under simulated outdoor conditions to ensure their performance and durability. They might also obtain certifications that verify the gearboxes’ suitability for outdoor use.

These measures collectively contribute to the longevity and reliability of irrigation gearboxes in the challenging and variable conditions of outdoor agricultural environments.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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irrigation gearbox

Role of an Irrigation Gearbox in Pivot and Linear Irrigation

Irrigation gearboxes play a crucial role in both pivoirrigation gearbox

Factors in Selecting the Right Irrigation Gearbox

Choosing the appropriate irrigation gearbox involves considering several key factors to ensure optimal performance and water distribution efficiency:

  • Irrigation Method: Different irrigation methods (pivot, linear, drip, etc.) have specific gearbox requirements. The gearbox must match the motion and distribution pattern of the chosen method.
  • Load Capacity: The gearbox should be able to handle the load imposed by the irrigation equipment, including the weight of pipes, hoses, and sprinklers.
  • Adjustability: For pivot and linear irrigation, the gearbox should allow for precise adjustments to control the radius of coverage.
  • Environmental Conditions: The gearbox should be designed to withstand exposure to water, moisture, dirt, and varying weather conditions.
  • Speed and Torque: The gearbox’s speed and torque specifications must match the requirements of the irrigation system’s movement and water distribution needs.
  • Durability: The gearbox should have a robust construction to ensure a long lifespan, even in challenging agricultural environments.
  • Efficiency: An efficient gearbox minimizes energy consumption, contributing to overall system efficiency.
  • Compatibility: The gearbox must be compatible with the other components of the irrigation system, including motors, control systems, and actuators.
  • Maintenance: Easy access for maintenance and servicing is crucial to prevent downtime during critical watering periods.
  • Cost: Balancing performance and cost is essential to ensure that the selected gearbox provides the best value for the investment.

By carefully evaluating these factors, farmers and agricultural professionals can choose the right irrigation gearbox that meets the specific needs of their irrigation system and contributes to efficient water distribution and crop growth.

t and linear irrigation systems by facilitating the controlled movement of irrigation equipment and ensuring efficient water distribution:

Pivot Irrigation: In pivot irrigation systems, a central pivot point supports a rotating arm with sprinklers attached. Irrigation gearboxes are used to drive the pivot movement, allowing the arm to rotate around the pivot point. As the arm moves, the sprinklers distribute water over the field in a circular pattern. The irrigation gearbox controls the speed and direction of the pivot, ensuring uniform water coverage and preventing overwatering or underwatering in specific areas.

Linear Irrigation: Linear irrigation involves the movement of irrigation equipment along a straight line across the field. Irrigation gearboxes are used to drive the motion of the irrigation equipment, which can include sprinklers, drip lines, or other water distribution devices. The gearbox controls the speed and direction of the movement, ensuring that water is evenly distributed along the length of the field. This method is particularly useful for rectangular or elongated fields.

Both pivot and linear irrigation systems rely on irrigation gearboxes to regulate the movement of irrigation equipment, leading to efficient water distribution and optimized crop watering. The use of irrigation gearboxes enhances water management and contributes to the overall success of agricultural irrigation systems.

China Best Sales Farm Center CZPT Sprinkler Irrigation System Greenhouse System Special Gear Box Gearbox for Valley Pivots Replacement   gearbox assembly	China Best Sales Farm Center CZPT Sprinkler Irrigation System Greenhouse System Special Gear Box Gearbox for Valley Pivots Replacement   gearbox assembly
editor by CX 2023-08-31